Choosing the Right Solution for Reliable Cooling Systems
As data centres continue to evolve to support growing computing demands, the importance of efficient and reliable cooling infrastructure has never been greater.
With increasing rack densities and the growing adoption of liquid cooling systems and technologies, engineers and facilities managers need to carefully consider every component within their cooling systems, including the valves used to isolate, regulate and manage coolant flow.
Selecting the right valve for a data centre cooling application involves more than simply matching the pipe diameter. Pressure ratings, operating temperatures, materials, connection types, maintenance requirements and the function of the valve all influence its suitability.
At Ultravalve, we supply a specialist range of stainless steel ball valves, butterfly valves, control valves and interlock valve solutions for consideration within data centre liquid cooling systems, chilled water distribution and associated fluid handling applications.
In this guide, we explore the different valve technologies available and the key factors to consider when specifying valves for modern data centre cooling infrastructure.
Why Are Valves Important in Data Centre Cooling Systems?
Cooling systems are essential to maintaining suitable operating conditions for servers, networking equipment and other critical IT infrastructure.
Whether a facility uses conventional chilled water systems, cooling distribution units (CDUs) or direct-to-chip liquid cooling, controlling coolant flow is an important part of the overall system design.
Valves perform several functions within these systems:
Isolation: Allowing sections of pipework or equipment to be isolated for maintenance, inspection or replacement.
Flow regulation: Adjusting coolant flow to meet changing system requirements.
System protection: Supporting the safe management of fluid within cooling circuits.
Maintenance accessibility: Helping engineers service individual components without unnecessarily disrupting other parts of the system.
Leakage management: Providing appropriate shut-off arrangements and connection methods to help minimise leakage risks.
Not every valve is suitable for every application. Understanding the individual function and operating conditions is essential when selecting the correct solution.
What Types of Valves Are Used in Data Centre Cooling Systems?
Several types of data centre cooling valves can be considered depending on whether the application requires isolation, flow control, compact installation or specialist connection arrangements.
Ultravalve's data centre valve portfolio includes the following solutions.
1. Butterfly Valves for Cooling System Isolation
Butterfly valves are commonly considered for chilled water distribution and cooling water systems where efficient isolation and compact installation are important.
Their quarter-turn operating mechanism makes them suitable for applications requiring straightforward opening and closing.
Ultravalve supplies centreline soft-seated butterfly valves manufactured using A182-F304 stainless steel with EPDM sealing materials.
Key specifications include:
Pressure rating: PN16
Size range: DN15–DN200, subject to availability
Material: A182-F304 stainless steel with EPDM
Connections: Butt weld or tri-clamp, depending on size
Operating temperature: 30°C to 100°C
Design standard: ASME B16.34
Test standards: API 598 / GB/T 13927
These valves can be considered for suitable liquid cooling and distribution applications where their pressure, temperature and connection specifications match the system requirements.
For engineers designing data centre cooling pipework, butterfly valves offer an alternative to conventional ball valves, particularly where installation dimensions and pipework configuration are important considerations.
2. Dual-Interlock Ball Valves for Controlled Connections
When working with data centre liquid cooling systems, preventing unintended fluid release during connection and disconnection is an important consideration.
Ultravalve's dual-interlock ball valves incorporate a mechanical interlocking arrangement designed to prevent the individual valve sections from being operated independently.
The mechanism requires both ends to be in the closed position before the connection can be opened, helping to reduce the risk of fluid leakage during disconnection.
Key specifications include:
Pressure rating: PN16
Available sizes: DN25 and DN50
Materials: A351-CF8 / A182-F304 stainless steel with EPDM
Connection: Tri-clamp to DIN 32676-C
Operating temperature: -30°C to 100°C
Design standard: ASME B16.34
Test standards: API 598 / GB/T 13927
This makes dual-interlock valves particularly relevant for engineers evaluating connection and isolation arrangements in liquid cooling infrastructure.
Their suitability should be assessed alongside the system's maintenance procedures, coolant properties and connection requirements.
3. V-Port Ball Valves for Precise Flow Regulation
While isolation valves are designed primarily to open or close a flow path, some cooling applications require modulating coolant flow control.
V-port control ball valves feature a specially shaped opening within the ball, allowing flow to be regulated as the valve rotates.
Unlike a conventional on/off ball valve, the V-port design provides a more progressive opening characteristic, making it a potential option for modulating flow applications.
Ultravalve supplies V-port control ball valves with the following specifications:
Pressure rating: PN16
Size range: DN15–DN80
Materials: A351-CF8M / CF8 stainless steel
Connection: Tri-clamp
Operating temperature: -30°C to 100°C
Design standard: ASME B16.34
Test standards: API 598 / GB/T 13927
For data centre cooling applications where the coolant flow rate needs to be adjusted, V-port valves may be considered as part of the control strategy.
Engineers should assess the required flow coefficient, pressure drop, control characteristics and actuator requirements before specifying a valve for modulation.
4. Sanitary Ball Valves for Clean Fluid Handling
Coolant cleanliness is an important consideration in liquid cooling circuits, particularly where contamination could affect narrow flow passages or sensitive components.
Ultravalve's stainless steel sanitary ball valves provide a tri-clamp connection option and are available with specified internal surface finish characteristics.
Key specifications include:
Pressure rating: PN16
Size range: DN8–DN100
Materials: A351-CF8M / CF3M / CF8 stainless steel
Connections: Tri-clamp to DIN 32676-C or ASME BPE
Operating temperature: -30°C to 100°C
Cleanliness specification: BA, with Ra 0.4 μm for medium-contact surfaces
Design standard: ASME B16.34
Test standards: API 598 / GB/T 13927
These valves can be considered for cooling circuits where stainless steel construction, surface finish and compatible clamp connections are part of the system specification.
It is important to remember that valve surface finish alone does not establish overall system cleanliness. Filtration, flushing, coolant chemistry and installation practices must also be considered.
5. Mini Ball Valves for Compact Cooling Installations
Space can be limited within cooling distribution assemblies, including cooling distribution units (CDUs), equipment enclosures and ancillary pipework.
Where small pipe diameters and straightforward isolation are required, mini ball valves offer a compact solution.
Ultravalve supplies threaded stainless steel mini ball valves in sizes DN8–DN25.
Key specifications include:
Pressure rating: PN63
Size range: DN8–DN25
Materials: A351-CF8M / CF8 stainless steel
Connection: Threaded
Operating temperature: -30°C to 100°C
Design standard: ASME B16.34
Test standard: API 598
These valves can be considered for small-bore isolation duties within suitable cooling equipment and associated fluid handling systems.
As with all valve selections, engineers should check the actual operating pressure, temperature and connection requirements rather than relying solely on the nominal pressure classification.
6. Ball Valves with Relief Devices for Specialist Cooling Circuits
Certain closed loop cooling systems require additional consideration of pressure management, particularly where liquid may become trapped between closed isolation points.
Ultravalve offers a two-piece ball valve incorporating a relief device, providing another option for specialist cooling circuit designs.
Key specifications include:
Pressure rating: PN10
Size: DN25
Material: A351-CF8 stainless steel
Connections: Butt weld or NORMA quick connector
Operating temperature: -30°C to 100°C
Design standard: ASME B16.34
Test standards: API 598 / GB/T 13927
For applications involving pressure relief, it is essential to confirm the relief device's operating characteristics, discharge arrangement and suitability for the specific system.
An integral relief feature should not automatically be assumed to replace other pressure protection equipment required by the cooling system design.
7. Two-Piece Ball Valves for General Cooling System Isolation
Ball valves remain a widely used option for cooling water isolationbecause of their simple quarter-turn operation.
For data centre cooling infrastructure, two-piece stainless steel ball valves can be considered for various isolation duties, provided they are appropriately specified.
Ultravalve supplies two-piece threaded ball valves with the following specifications:
Pressure rating: PN63
Size range: DN8–DN100
Materials: A351-CF8M / CF8 stainless steel
Connection: Threaded
Operating temperature: -30°C to 100°C
Design standard: ASME B16.34
Test standard: API 598
With a wider size range than the mini ball valve option, these valves provide additional flexibility when specifying isolation components across different pipework sizes.
How to Choose the Right Valve for a Data Centre Cooling Application
Selecting valves for data centre infrastructure requires a clear understanding of the cooling circuit and the intended function of each component.
Before specifying a valve, engineers should consider six important factors.
ULTRAVALVE / TECHNICAL SELECTION
Six Factors to Check Before Specifying a Valve
01
Cooling fluid compatibility
Not all data centre cooling systems use the same fluid. Water, treated water and glycol-based mixtures can have different compatibility requirements.
Valve body materials, seats and sealing components must be suitable for the intended coolant and its operating conditions.
02
Operating pressure and temperature
The nominal pressure rating is an important starting point, but the complete valve pressure temperature rating must be checked..
Engineers should consider normal operation, system transients, commissioning conditions and maximum expected temperatures.
03
Isolation or flow control
Determine whether the valve is required for on/off isolation or coolant flow regulation.
Conventional ball valves and butterfly valves may be suitable for isolation duties, while V-port valves can be considered where controlled modulation is required.
04
Connection type
Connection compatibility can affect installation, maintenance and system integrity.
Ultravalve's range includes threaded, tri-clamp, butt-weld and quick-connection options, depending on the valve design.
05
Maintenance and accessibility
In data centres, maintainability is a significant consideration.
Valve positioning, available operating space and the ability to isolate individual equipment sections should form part of the original pipework design.
06
Testing and technical specifications
Cooling valve specifications should be supported by appropriate documentation.
The range detailed here includes valves designed to ASME B16.34 and tested to API 598 and, for selected models, GB/T 13927. Engineers should verify the applicable product standards, documentation and project-specific requirements before installation.
Selection reminder: Verify the actual cooling circuit and duty before confirming valve suitability.
Data Centre Cooling Valve Selection: Frequently Asked Questions
What is the best valve for a data centre cooling system?
There is no single valve suitable for every cooling application. Ball valves are commonly used for isolation, butterfly valves offer an alternative for certain distribution pipework arrangements, and V-port ball valves can be considered for flow regulation. The correct selection depends on pressure, temperature, coolant compatibility, flow requirements and connection type.
What valves are used in liquid cooling systems?
Data centre liquid cooling systems may incorporate isolation ball valves, butterfly valves, modulating control valves and specialist connection or interlock arrangements. The type selected depends on the cooling architecture and the requirements of the individual circuit.
Why use stainless steel valves in data centre cooling?
Stainless steel provides corrosion resistance and is available in several grades suitable for different fluid handling environments. However, the correct grade must be selected according to coolant chemistry, operating conditions and system compatibility requirements.
What is the difference between a ball valve and a V-port ball valve?
A conventional ball valve is primarily intended for fully open or fully closed operation. A V-port ball valve features a shaped opening that provides a more progressive flow characteristic, allowing it to be considered for flow regulation applications.
What should engineers check before selecting a cooling valve?
Important considerations include valve function, pressure and temperature ratings, coolant chemistry, pipe diameter, connection type, material compatibility, leakage requirements and maintenance access. Technical documentation should be reviewed before confirming suitability.
Supporting Data Centre Cooling Infrastructure with Ultravalve
As data centre cooling technologies continue to develop, choosing suitable cooling valves and fluid handling components remains an important part of designing reliable, maintainable cooling infrastructure.
From compact mini ball valves and general isolation valves to specialist interlock designs, V-port control valves and stainless steel butterfly valves, Ultravalve supplies a range of solutions for engineers specifying data centre cooling equipment.
Need assistance selecting valves for a data centre cooling project?
Our team can discuss your application requirements and help identify suitable valve options from our range.